Raptor Papers and Articles
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Availability Modeling for the Application
of Manufacturing Equipment (Brall)
Abstract: This paper shows that two significant areas of
manufacturing availability are not addressed with traditional
reliability modeling. First, manufacturing goals—quality
parts at the required production rate—can be met despite
the “fact” that the system did not meet its uptime
requirements. Second, process failures can contribute more to
manufacturing downtime than actual hardware failures. Proper modeling
of manufacturing systems, to include all sources of downtime,
whether hardware, software, human, or process as well as the production
rates, will provide a more accurate depiction of operation. Methods
have been developed by others to model software and human reliability.
The approach paper details a Raptor model for including process
reliability and production capacity. The resultant analysis provides
a method to help assure that reliability improvement efforts are
focused on the primary root causes of downtime—in many cases
process problems—and not more costly and sometimes technologically
infeasible hardware improvement. The analysis also points to addressing
the production capabilities so that the operational goal for the
manufacturing equipment is not missed.
Presented at the IEEE RAMS
Conference, 2002
Determining the Ballistic Missile Defense Shield's Effective Reliability (Murphy)
Abstract: The Ballistic Missile Defense System (BMDS) is a phased arrangement of equipment that is designed to engage a limited number of ballistic missiles launched against the United States and her allies. A phased system is one that changes its characteristics over time. Determining the reliability of phased systems requires a rather complex aggregation of results across phases. For any realistic equipment architecture, simulation is the only technique with the capability to resolve the reliability of a phased system. The current method used by the BMDS community is to simulate numerous mission cycles of a phased mission representing a hostile launch and determine how many cycles were successfully completed without a hardware or software failure. Unfortunately, this approach only takes into consideration the traditional suitability aspects of the BMDS and disregards key effectiveness issues. This paper will develop a new reliability parameter, which will henceforth be known as effective reliability, to better estimate the characteristics of the BMDS. Using realistic but non-classified data, it will be demonstrated that the BMDS community’s current reliance on the mission reliability parameter will overestimate the abilities of the system while our effective reliability parameter will yield a better estimator of the system’s true potential to negate ballistic missiles.
Presented at the Applied Reliability Symposium, 2007
The Exponential Repair Assumption: Practical Impacts (Carter)
Abstract: For repairable systems, we assessed the impact of assuming that the repair follows an exponential distribution versus a lognormal distribution for systems with various ratios of MTBF to MRT and various levels of redundancy. Real repair times, as a rule, generally curve fit to the lognormal distribution. We analyzed the system reliability parameters of R(t), Ao, and MTBDE. We found that reliability was sensitive to low values of the ratio MTBF to MRT, and to moderate and low redundancies. In all cases that displayed a statistically significant difference, the exponential repair assumption inflated system reliability.
Presented at the IEEE RAMS Conference, 2007
Reliability Analysis of Phased-Mission Systems: A Correct Approach (Murphy)
Abstract: At the 2006 RAMS Conference, a paper entitled Reliability Analysis of Phased-Mission Systems: A Practical Approach was presented. This paper established an alleged novel and simple approach to reliability analysis of phased-mission systems. The technique presented in that paper transformed a phased-mission system into several non-phased systems, thus allowing for each phase to be analyzed independently. The paper then presented a method for combining the individual results into a composite solution that spanned all the phases of the system in question. Unfortunately, we discovered that the paper contained grave errors in its methodology, leading the authors to draw inaccurate conclusions. Our paper will demonstrate a mathematically accurate solution for the main example of the previously presented paper in addition to a simulation solution to verify our own methodology. Moreover, our paper presents a solution for the examples shown in the previous paper that are mathematically intractable. In summary, the ultimate objective of this paper is to correct the errant phased-mission methodology presented at the last RAMS Conference.
Presented at the IEEE RAMS Conference, 2007
The Exponential Distribution: the
Good, the Bad and the Ugly. A Practical Guide to Its Implementation (Murphy, Carter, and Brown)
Abstract: Our paper discusses the widespread applicability
and mathematical tractability of the exponential distribution,
as well as the profound implications of Drenick's Theorem. We
demonstrate the risks of the exponential assumption when used
to represent redundant subsystems and when used within simulations.
We caution our readers about the use of the exponential distribution
to represent component repairs and the failure of many to appreciate
the implications of the exponential distribution's memory-less
property. In summary, this paper provides insight into the good
aspects of using the exponential distribution but more importantly,
into the ubiquitous misuse of the most commonly implemented reliability
distribution.
Presented at the IEEE RAMS
Conference, 2002
How Long Should I Simulate, and for
How Many Trials? A Practical Guide to Reliability Simulations (Murphy, Carter, and Wolfe)
Abstract: We have provided reliability, availability, and
maintainability (RAM) analysts with practical rules of thumb that
facilitate the resolution of how long and how many trials are
appropriate for simulations that focus on particular RAM parameters.
The rules of thumb provide a structured methodology that determines
a solution space as a function of simulation length and number
of trials such that the value of the RAM parameter in question
can be considered "good enough." What is defined to
be good enough depends on the analyst's tolerance for the magnitude
of the error in the output. This paper provides the applied RAM
analyst with a philosophy as to how to approach the resolution
of the two most ubiquitous yet burdensome of RAM simulation questions.
Presented at the IEEE RAMS
Conference, 2001
What is Truth? A Practical Guide to Comparing Reliability Equation Answers to Simulation Results. (Murphy, Malerich, and Carter)
Abstract: When an analyst does not fully trust a modern analysis technique and wishes to confirm that a new method accurately predicts the truth as well as their old method, a reliability comparison may be performed. More often than not a mathematically derived reliability equation—the older accepted method—is considered the truth. This “truth” is used as a benchmark and compared with the results of the new, as-yet-to-be-proven method. For example, if simulation results do not match the mathematical solution, the simulation method is assumed to be inaccurate. This conclusion is often incorrect and is instigated by the human instinct to accept the dogma of the past methods over the newer methods. By its very nature, a correctly derived mathematical method cannot be wrong, but it can and often is applied erroneously. Determining what truth is so that a sound foundation exists allowing accurate comparative analysis is a difficult journey with many potential pitfalls. The profound conclusions of this simple exercise will surprise many of the most seasoned reliability experts as well as provide a roadmap to how best to compare two or more reliability methods.
—Presented at the IEEE RAMS Conference, 2005
Who's Eating Your Lunch? A Practical
Guide to Determining the Weak Points of Any System (Murphy,
Carter, and Gass)
Abstract: This paper describes a technique for focusing
system-level improvement efforts on those areas that are contributing
most to undesirable RAM performance. Monte Carlo simulation that
incorporates localized performance reporting is used to identify
the key culprits affecting a system’s availability or reliability.
This ranking technique accounts for issues such as distributional
variability, logistical constraints, complex redundancy, internal
dependencies, and dynamic components that are often overlooked
using traditional mean life ranking methods. This methodology
was applied to the V-22 Osprey tilt-rotor aircraft and produced
some insightful results.
Presented at the IEEE RAMS
Conference, 2003
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